A New Algorithm for a Condenser Design for Large-Scale Nuclear Power Plants in Tropical Region

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This work presents a new velocity search algorithm for designing a condenser of a 1200 MWe large-scale nuclear power plant situated in tropical region.For this,the condenser pressure was considered in the range of 7.5-15 kPa while its tube inner diameter was taken as 28 mm with 1 mm tube wall thickness.Both longitudinal and transverse condensers with multiple shell tanks and varied shell tank lengths from 8-14 m have been considered in this work.Three different tertiary coolant temperature rises were chosen as 4℃,8℃ and 12℃ by considering tropical region average reservoir water temperature range of 28℃ to 32℃ during summer.Velocity of tertiary coolant was kept within 0.75-1.5 m/s to ensure sufficient turbulence to avoid erosion-corrosion of the tubes.Numerical simulation has been employed to obtain tube-side pressure drop and convection heat transfer coefficient directly from tertiary coolant inlet velocity using κ-ω turbulent flow model.A new iterative “velocity-search algorithm” has been developed that focuses on finding the correct tertiary coolant velocity instead of overall heat transfer coefficient.Results revealed that velocity-search algorithm yielded very close to the important physical and thermal parameters of condenser compared to the existing design data in large scale nuclear power plants.Velocity-search algorithm has given less number of condenser design physical parameters that meets the velocity acceptance criteria for longitudinal condenser compared to the transverse condenser.Finally,velocity-search algorithm is found to be more reliable,robust,and consistent for condenser design compared to the conventional design algorithm used in Log-Mean Temperature Difference method.
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