印染生产工艺变化多,同类设备少,通用性差,前后工序连续性强,印染加工以化学过程为主,加上许多设备是大型、密封、受热、受压、受腐蚀的设备,工作环境恶劣。这些对设备的清洁、润滑和正常运行,特别是电气设备的正常工作影响很大。当前,发现和处理故障的手段是依靠保养工的巡回检查。有时,即使发现了隐患,由于受到人力、物力、生产的制约,还要拖到星期天或节假日处理,导致隐患堆积,甚致酿成突发性故障或恶性事故。由于按现行方法很难掌握印染设备的缺陷情况,故在项修或大修中经常超出计划项目,临时增加人力、物力,还不能如期交付正常使用。改变这种被动局面的有效措施是开展状态维修。 Dyeing and printing production process changes, less equipment of the same type, poor universality, before and after the process of continuous strong, mainly in the chemical process of printing and dyeing, plus many of the equipment is large, sealed, heated, pressurized, corroded equipment, poor working environment. These have a great influence on the cleaning, lubrication and normal operation of the equipment, especially the normal operation of electrical equipment. Currently, the means to detect and deal with faults rely on the rover inspection by maintenance workers. Sometimes, even if hidden dangers are found, they are dragged to sundays or holidays for processing due to manpower, material and production constraints, resulting in the accumulation of hidden dangers that may even cause unexpected failures or serious accidents. As it is difficult to grasp the defects of printing and dyeing equipment according to the current methods, it often exceeds the planned items during the project repair or overhaul, temporarily increasing manpower and material resources and failing to deliver the normal use as scheduled. An effective measure to change this passive situation is to carry out state maintenance.