Structural Scheme Optimization Design for the Stationary Platen of a Precision Plastic Injection Mol

来源 :Chinese Journal of Mechanical Engineering | 被引量 : 0次 | 上传用户:zjuxy2001
下载到本地 , 更方便阅读
声明 : 本文档内容版权归属内容提供方 , 如果您对本文有版权争议 , 可与客服联系进行内容授权或下架
论文部分内容阅读
The current development of precision plastic injection molding machines mainly focuses on how to save material and improve precision, but the two aims contradict each other. For a clamp unit, clamping precision improving depends on the design quality of the stationary platen. Compared with the parametric design of stationary platen, structural scheme design could obtain the optimization model with double objectives and multi-constraints. In this paper, a SE-160 precision plastic injection molding machine with 1600 kN clamping force is selected as the subject in the case study. During the motion of mold closing and opening, the stationary platen of SE-160 is subjected to a cyclic loading, which would cause the fatigue rupture of the tie bars in periodically long term operations. In order to reduce the deflection of the stationary platen, the FEA method is introduced to optimize the structure of the stationary platen. Firstly, an optimal topology model is established by variable density method. Then, structural topology optimizations of the stationary platen are done with the removable material from 50%, 60% to 70%. Secondly, the other two recommended optimization schemes are given and compared with the original structure. The result of performances comparison shows that the scheme II of the platen is the best one. By choosing the best alternative, the volume and the local maximal stress of the platen could be decreased, corresponding to cost-saving material and better mechanical properties. This paper proposes a structural optimization design scheme, which can save the material as well as improve the clamping precision of the precision plastic injection molding machine. The current development of precision plastic injection molding machines mainly focuses on how to save material and improve precision, but the two aims contradict each other. For a clamp unit, clamping precision successfully depends on the design quality of the stationary platen. Compared with the parametric design of stationary platen, structural scheme design could obtain the optimization model with double objectives and multi-constraints. In this paper, a SE-160 precision plastic injection molding machine with 1600 kN clamping force is selected as the subject in the case study. the motion of mold closing and opening, the stationary platen of SE-160 is subjected to a cyclic loading, which would cause the fatigue rupture of the tie bars in periodically long term operations. In order to reduce the deflection of the stationary platen, the FEA method was introduced to optimize the structure of stationary plate method. Then, structural topology optimizations of the stationary platen are done with the removable material from 50%, 60% to 70%. Secondly, the other two recommended optimization schemes are given and compared with the original structure. that the scheme II of the platen is the best one. By choosing the best alternative, the volume and the local maximal stress of the platen could be decreased, corresponding to cost-saving material and better mechanical properties. scheme, which can save the material as well as improve the clamping precision of the precision plastic injection molding machine.
其他文献
领导干部讲党性、重品行、作表率,是人生追求和道德规范;是促进科学发展和社会和谐的迫切需要,也是个人健康成长和不断进步的重要保证。 Leading cadres talk about party s
The compliance modeling and rigidity performance evaluation for the lower mobility parallel manipulators are still to be remained as two overwhelming challenges
建设和谐社会,顺乎人心.联系当今实际,我提一个建设和谐社会的大纲,供决策参考.rn一、缩小贫富差距.贫富差距各国都有,并将长期存在,问题是不能太大.贫富悬殊是社会的振荡器.
见义勇为是指公民没有法定或者约定的义务,在非职责范围内,为避免或者减少国家、集体、他人的财产和公民人身安全利益的损害,行为人不顾个人安危而积极实施的危难救助行为,同
目的了解甘肃省汉族乡村小学生的蛔虫感染情况,为制订蛔虫防治策略提供依据。方法采用分层整群随机抽样的方法,对甘肃省7岁、9岁2个年龄组600名汉族乡村小学男、女学生蛔虫感
纯经济损失这个概念,在法学界和司法实践中似乎是一个非常抽象而模糊的理论,随着中国市场经济的发展,纯经济损失的赔偿问题己日益增多。我国目前的法律,对于纯经济损失的处理
该文从挂篮荷载计算、施工流程、支座及临时固结施工、挂篮安装及试验、合拢段施工、模板制作安装、钢筋安装、混凝土的浇筑及养生、测量监控等方面人手,介绍了S226海滨大桥
期刊
该文从挂篮荷载计算、施工流程、支座及临时固结施工、挂篮安装及试验、合拢段施工、模板制作安装、钢筋安装、混凝土的浇筑及养生、测量监控等方面人手,介绍了S226海滨大桥
期刊
国内外的许多科学家预言,随着化石能源时代的终结和新文明的到来,不用百年,太阳能、风能等可再生的清洁能源将成为全世界的一种重要能源.欧盟已经制定了能源结构调整计划,到2